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r6_99-02_r6_fork_swap

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r6_99-02_r6_fork_swap [2009/01/31 16:43] 71.56.48.81r6_99-02_r6_fork_swap [2023/07/05 13:46] (current) 192.168.1.1
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 ====== THIS IS WHAT I HAVE TO WORK WITH ====== ====== THIS IS WHAT I HAVE TO WORK WITH ======
 +
 +[[http://fzrsupport.com/forum/viewtopic.php?f=30&t=2561]]
 +
 +
   * This mod will allow you to use any year or make fork setup on your FZR   * This mod will allow you to use any year or make fork setup on your FZR
 +
 +  * By using a threaded rod in 1/2inch or 5/8inch you are able to use any 
 +year model or make for this build. My first set of bushings were single sided
 +and r6 stem was chopped to use for taking up the slack in the upper and lower
 +triple holes.
 +  * We now have come up with a design to use a double ended bushing on the top
 +and bottom of the triple and bearings. It will serve as taking up slack in the triples 
 +and providing a place for the bearings to rest on. Oem bearings are retained in this 
 +mod.
 +  * The 1st set of bushings were made from 6061 Aluminum Rod. These are still in place
 +and used in my bike. I will give a 500 mile and 1000 mile inspection this summer.
 + We have now changed to Steel Double Sided bushings giving it a more solid fit for
 + added security and tolerances.
 +  * I want to thank (Rob) CAD600 for everything on this build. Together we will be 
 +able to provide the bushings for any fork build you may have.
 +  * I have purchased my own metal lathe and will be producing bushings for this mod.
 +If you need anything made let one of us know. Thanks!8-)
 +  
 +
 +
 +
 +
 +
  
 ====== Materials List: ====== ====== Materials List: ======
-  * 99-02 R6 Triples or any other YEARS will work +  * Triples, these are for a 99-02 R6 but any other YEARS / MODEL will work 
-  * Fork Tubes +  * Fork Tubes, that match the Triples
   * Hardened threaded rod in either 1/2inch or 5/8inch   * Hardened threaded rod in either 1/2inch or 5/8inch
   * Double ended bushings (contact cad600 or 95FZR600)   * Double ended bushings (contact cad600 or 95FZR600)
-  * Clipons from same year you choose +  * Clipons, that match the forks 
-  * Use your existing bearings,spacers and dust caps+  * Wheel / Brakes, that match the forks 
 +  * Use your existing FZR bearings,spacers and dust caps
  
  
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   * The OEM stem was cut at the bottom triple and used for a bushing   * The OEM stem was cut at the bottom triple and used for a bushing
   * I also cut the OEM stem at the top below both sets of threads and used at the top   * I also cut the OEM stem at the top below both sets of threads and used at the top
-  * In the future we will be using a double ended bushing for top and bottom.+  * In the future we will be using a double ended bushing for top and bottom and the OEM stem will not be used.
 {{:img1705yw7.jpg|}} {{:img1705yw7.jpg|}}
 {{:img1706iz4.jpg|}} {{:img1706iz4.jpg|}}
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 {{:steering14.jpg|}} {{:steering14.jpg|}}
 +
 +{{:forks2.jpg|}}
 +
  
 Contact: Cad600 or 95FZR600 for bushings Contact: Cad600 or 95FZR600 for bushings
 +===== UPDATE from TONY FOALE on the Design =====
 +
 +see:-[[http://fzrsupport.com/forum/viewtopic.php?f=30&t=2561&start=105]]
  
 +OR
  
 +Pix entitled "BottomYoke., Bottom Yoke 1, Bottom yoke 2, Bottom yoke 3..." at
  
 +[[http://www.tonyfoale.com/AermacchiFrame/?N=A]]
  
 +==== Editted by Y-G on 2010-01-05 ====
r6_99-02_r6_fork_swap.1233441832.txt.gz · Last modified: 2020/10/19 11:46 (external edit)