Gas Cap replacement

FZR600 Forum

Moderators: Site Director, FZR Forum Moderators

Post Reply
Lil Freek
Site Newbie
Posts: 22
Joined: Sun May 03, 2009 12:44 pm

Gas Cap replacement

Post by Lil Freek »

Heyyo,

So I have a gas cap with mad-rusty allen-key bolts. I've tried to undo all the allen keys, but it seems like half of them are dummies. I know there's 3-4 to remove the tank cover (did it a while ago) but is there any way to remove all the allen key bolts and replace them with new a pretty ones?

Otherwise, is it possible to just replace the whole gascap? I've found a few online, but they'd require to have the ignition re-keyed, or they don't have a locking mechanism at all (which is nice to have)
sweekster
2000+ Posts
2000+ Posts
Posts: 2773
Joined: Tue May 13, 2008 10:52 am
Location: Perris, CA

Re: Gas Cap replacement

Post by sweekster »

You can always replace it with a key less gas cap. Lots of them on ebay and on the online parts stores.
Duane...
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

Image


THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
User avatar
_Will_
Level 5.5
Level 5.5
Posts: 584
Joined: Tue Aug 18, 2009 10:45 pm
Location: USA

Re: Gas Cap replacement

Post by _Will_ »

you need to ring around it from what it sounds like, the allen bolts really arent that expensive from bikebandit. They're less than 5 dollars a piece, the ring itself is 75.00 according to their website. The cap is considered a different part and if you want locking oem is all I found when I replaced mine a few weeks ago but I got lucky and found one still in the packaging on ebay for a fraction of the price. I just carry more than one key, no need to get the ignition redone unless it's that important to you
bweight
Level 4.0
Level 4.0
Posts: 421
Joined: Wed May 07, 2008 4:03 pm
Location: Sudbury, ON, Canada

Re: Gas Cap replacement

Post by bweight »

There's 2 that will unbolt the tank cover/gas-ring assembly from the gas tank. The ones at 5 o'clock & 7 o'clock (roughly if you're sitting on the seat looking at the ring) are the 2 to loosen when you remove the tank cover. If you finish the process by removing the remaining screws holding the tank cover the the bike, then flip the cover over, you'll see that the remaining allen screws are just dummy screws. I believe it's a 10mm nut on the backside. Just undo those, go to a local hardware store, find some that work and replace. Otherwise, yeah, you can replace the ring and not need the gas cap at all..

I've got one for sale if you need it..
89 FZR 400
Custom Paintjob
600 plastics.
06 - R6 Shock
FZR600 Motor
Polished Frame & Engine Covers

Soon to be:
Broke........

Image
FZROnline.com Decals. Get yours Now!!!
Lil Freek
Site Newbie
Posts: 22
Joined: Sun May 03, 2009 12:44 pm

Re: Gas Cap replacement

Post by Lil Freek »

awesome! thanks for the tip.

There's a huge fastener store in my city that i'll hit up on the weekend. The actual plate cap is fine - it's really just the allen bolts that are rusted to shit. I'll polish up the cap and put it all back together.

Think i'll put the fairings back on tomorrow too - complete the whole bike and make it pretty :)
Post Reply