How to stop exhaust from rusting
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- lloydspencer
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How to stop exhaust from rusting
I And looking at getting a full vance and hines race system for my fzr600. The only problem is i have heard they rust very easily. Living in the uk and be an all weather rider means i will be riding in some harsh conditions. Any ideas to prevent rusting my lovely new exhaust system?
Loud Pipes Save Lives.
Re: How to stop exhaust from rusting
How to prevent exhaust rust?
Store the bike in a climate controlled low humidity environment. Never EVER ride it....hell, never EVER start it....
ahahhahaha I crack myself up!
Good high temp paint. Heat cure it. Couple coats....
I am thinking about sandblasting mine then doing some kind of controlled oxidation process. My boss does that with some of his metal sculptures
Store the bike in a climate controlled low humidity environment. Never EVER ride it....hell, never EVER start it....
ahahhahaha I crack myself up!
Good high temp paint. Heat cure it. Couple coats....
I am thinking about sandblasting mine then doing some kind of controlled oxidation process. My boss does that with some of his metal sculptures
http://www.michiganmobileservice.com/

“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor
“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor
Re: How to stop exhaust from rusting
There are 2 different systems but the Headers are generally know to have the rusting problem. You need to get them powdercoated with a high temp powdercoat. Or chromed or something.lloydspencer wrote:I And looking at getting a full vance and hines race system for my fzr600. The only problem is i have heard they rust very easily. Living in the uk and be an all weather rider means i will be riding in some harsh conditions. Any ideas to prevent rusting my lovely new exhaust system?
Upgrades:
- Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
Modking Aluminum Radiator Overflow Bottle--------
Re: How to stop exhaust from rusting
You can also have them ceramic coated. While pricey, you shouldn't have to worry about them ever again.

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- abs929cbrrr
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Re: How to stop exhaust from rusting
DUCT TAPE
02 xr200r set up for XC
96 trx300ex set up for XC
im roadbike less!!!!!!
96 trx300ex set up for XC
im roadbike less!!!!!!
- abs929cbrrr
- 1000+ Posts
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Re: How to stop exhaust from rusting
I rear they rust inside out but what do i know im abs
02 xr200r set up for XC
96 trx300ex set up for XC
im roadbike less!!!!!!
96 trx300ex set up for XC
im roadbike less!!!!!!
Re: How to stop exhaust from rusting
95FZR600 wrote:Header wrap?
supposedly it accelerates it cuz its gets wet and is sitting on teh header pipes
reelrazor here saying:
yeah, that's the evidence I have seen with my own eyes. Especially if every single ride isn't enough to dry the wrap right out. But headers that have been in it for any length of time tend to just be flat rotten. Better to remove and sandblast every couple years and header kote them- in my opinion.
Don't know why it posted me as haunter..
93 Yamaha FZR 600 - Track Project
-in NOT AS MANY pieces for track, beater prep
SOLD
88 FZR1000, 90 FZR 1040, 03 Suzuki SV1000S, 06 R6 50th Anniversary
-in NOT AS MANY pieces for track, beater prep
SOLD
88 FZR1000, 90 FZR 1040, 03 Suzuki SV1000S, 06 R6 50th Anniversary
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Re: How to stop exhaust from rusting
Hi,lloydspencer wrote:I And looking at getting a full vance and hines race system for my fzr600. The only problem is i have heard they rust very easily. Living in the uk and be an all weather rider means i will be riding in some harsh conditions. Any ideas to prevent rusting my lovely new exhaust system?
being near the sea aint gonna help too much with corrosion of any sort.
Ceramic coating does work (why the Military use it on Jeeps and such.
Header wrap will kill pipes in about 50% of the time unwrapped pipes will die.
They do rust from the inside out as well
should last about 10 years with care
Here endeth the lesson :-}
Re: How to stop exhaust from rusting
spray it with WD-40 every day?
Re: How to stop exhaust from rusting
Seriously, I am thinking gunbluing, or some other controlled oxidation process the next time around. I'm gonna hit my boss up for info on that kind of stuff
http://www.michiganmobileservice.com/

“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor
“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor
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Re: How to stop exhaust from rusting
reelrazor wrote:Seriously, I am thinking gunbluing, or some other controlled oxidation process the next time around. I'm gonna hit my boss up for info on that kind of stuff
RR,
try a stuff called KLotz GunKote. just take the pipes off take a propane torch and run the flame thro each pipe & spray with GunKote then run the torch thro again to bake it on. I have aset of 29 year old custom expansion chambers done like that on one of the RD's back home .
Loved the smell of the red Klotz 2 stroke oil <BG>
Re: How to stop exhaust from rusting
for real, couldnt you blue them? You can buy a small kit at the gun store and do it yourself. Shit, i have parkerized a couple ak's but that is a darker finish.
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Re: How to stop exhaust from rusting
95FZR600 wrote:for real, couldnt you blue them? You can buy a small kit at the gun store and do it yourself. Shit, i have parkerized a couple ak's but that is a darker finish.
RR,
Yup you could but it is not as effective from experience in the windies at least it may be better in the colder climate.
Re: How to stop exhaust from rusting
This is the company I work for..the art page of the owner's check out "assorted flowers"..none of that is paint he heats and coats the metal then washes it off leaving a finish..colored or not...the green is a copper sulfate I think...the brown on the 'trunk' of the sunflower, I dunno...and the the yellows??
http://www.moraniron.com/moraniron-artwork.html
Most of his stuff sits outside...some of it for years and it seems pretty impervious.
http://www.moraniron.com/moraniron-artwork.html
Most of his stuff sits outside...some of it for years and it seems pretty impervious.
http://www.michiganmobileservice.com/

“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor
“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams
http://www.youtube.com/user/reelrazor