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r6_99-02_r6_swingarm_swap

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r6_99-02_r6_swingarm_swap [2009/01/31 18:08] 71.56.48.81r6_99-02_r6_swingarm_swap [2020/10/19 11:51] (current) – external edit 127.0.0.1
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 ==== 99-02 R6 SWING ARM SWAP ==== ==== 99-02 R6 SWING ARM SWAP ====
 +
 +[[http://fzronline.com/forum/viewtopic.php?f=30&t=1173]]
 +
 +
 +  * In this swap I removed the OEM swing arm and installed the R6 swing arm. 
 +  * In order to get the R6 swinger in there I had to remove quite a bit of metal
 +from the frame sides as shown below. I call them the nubs because they are
 +hardened steel bushings welded from the outside. I then trimmed them down
 +to fit the new swinger in place. You can see from the pics that from grinding 
 +I removed some of the hollow part of the frame therefore filling it in with 
 +weld and some jb-weld and then sanding down and painting for rust prevention.
 +  * I also had to cut a little from the actual swing arm to. You can see in the pic 
 +how much was cut. 1/4 inch I believe.
 +  * Once i was able to get the swinger to slide in I had to drill out the pivot
 +bolt hole to allow for the R6 beefed up pivot bolt to fit in place.
 +  * I then installed the zx6r front sprocket for alignment issues and installed 
 +a small bolt to keep it from backing out. That was MSZILVES idea from his YZF600
 +swing arm swap. Thanks Mark!
 +  * I had to fab up a new upper shock mount to fit the R6 shock. Once mounted I then
 +had to purchase a set of triangle lowering links because the rear end sat up to high
 +and when the kick stand was down it wanted to tip over. I have seen now they are selling
 +the turnbuckle style which makes for an easier lowering and no tire removal.
 +  * A small bracket was made for the master cylinder and brake switch and was also 
 +spaced out for clearance and alignment issues.
 +  * Everything turned out well and I would rate this mod or swap an 8 out of 10
 +**1 being less difficult** and **10 being most difficult.**
 +
 +
 +
 +
 +
 +
  
 ====== Materials List ====== ====== Materials List ======
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 {{:16.jpg|}} {{:16.jpg|}}
-  * **YAYit fits**+  * **YAY it fits**
  
 {{:17.jpg|}} {{:17.jpg|}}
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 {{:23.jpg|}} {{:23.jpg|}}
-  * **ALL TOGETHER**+  
 + * **ALL TOGETHER**
  
 {{:24.jpg|}} {{:24.jpg|}}
 +  * **Rear View**
  
 {{:25.jpg|}} {{:25.jpg|}}
 + 
 + * **Chain alignment**
  
 {{:26.jpg|}} {{:26.jpg|}}
 +  
 +* **Chain alignment**
 +
 +
  
 {{:27.jpg|}} {{:27.jpg|}}
 + * **Left side view**
 +
 +
  
 {{:28.jpg|}} {{:28.jpg|}}
 +  * **Right side view**
  
 {{:29.jpg|}} {{:29.jpg|}}
r6_99-02_r6_swingarm_swap.1233446887.txt.gz · Last modified: 2020/10/19 11:47 (external edit)