Differences

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--- r6_99-02_r6_swingarm_swap [2009/01/31 17:43] – 71.56.48.81
+++ r6_99-02_r6_swingarm_swap [2020/10/19 11:51] (current) – external edit 127.0.0.1
@@ Line 1: / Line 1: @@
 ==== 99-02 R6 SWING ARM SWAP ====
+[[http://fzronline.com/forum/viewtopic.php?f=30&t=1173]]
+  * In this swap I removed the OEM swing arm and installed the R6 swing arm.
+  * In order to get the R6 swinger in there I had to remove quite a bit of metal
+from the frame sides as shown below. I call them the nubs because they are
+hardened steel bushings welded from the outside. I then trimmed them down
+to fit the new swinger in place. You can see from the pics that from grinding
+I removed some of the hollow part of the frame therefore filling it in with
+weld and some jb-weld and then sanding down and painting for rust prevention.
+  * I also had to cut a little from the actual swing arm to. You can see in the pic
+how much was cut. 1/4 inch I believe.
+  * Once i was able to get the swinger to slide in I had to drill out the pivot
+bolt hole to allow for the R6 beefed up pivot bolt to fit in place.
+  * I then installed the zx6r front sprocket for alignment issues and installed
+a small bolt to keep it from backing out. That was MSZILVES idea from his YZF600
+swing arm swap. Thanks Mark!
+  * I had to fab up a new upper shock mount to fit the R6 shock. Once mounted I then
+had to purchase a set of triangle lowering links because the rear end sat up to high
+and when the kick stand was down it wanted to tip over. I have seen now they are selling
+the turnbuckle style which makes for an easier lowering and no tire removal.
+  * A small bracket was made for the master cylinder and brake switch and was also
+spaced out for clearance and alignment issues.
+  * Everything turned out well and I would rate this mod or swap an 8 out of 10
+**1 being less difficult** and **10 being most difficult.**
 ====== Materials List ======
@@ Line 16: / Line 48: @@
   * Chain Adjusters
+  * **Swingarm w/shock**
 {{:01.jpg|}}
+  * **Entire Assembly**
 {{:02.jpg|}}
+  * **Old Assembly**
 {{:03.jpg|}}
+  * **FZR Swinger Removal**
 {{:04.jpg|}}
+  * **FZR Front Sprocket**
 {{:05.jpg|}}
+  * **Old vs. New Front Sprocket (zx6r front)**
 {{:06.jpg|}}
+  * **Me grinding away**
 {{:07.jpg|}}
+  * **Cut off heal guard bracket**
 {{:08.jpg|}}
+  * **Zx6r Front Sprocket Installed**
 {{:09.jpg|}}
+  * **Pivot bolt hole**
 {{:10.jpg|}}
+  * **Frame bushings right side (hardened steel)**
 {{:11.jpg|}}
+  * **Frame bushings left side(hardened steel)**
 {{:12.jpg|}}
+  * **Rear view**
 {{:13.jpg|}}
+  * **Pivot bolt bushing**
 {{:14.jpg|}}
+  * **Difference I had to cut**
 {{:15.jpg|}}
+  * **Checking for clearance**
 {{:16.jpg|}}
+  * **YAY it fits**
 {{:17.jpg|}}
+  * **Closer view**
 {{:18.jpg|}}
+  * **Want to thank my best friend Derek for bringing the bottle of Morgan**
+  * **And helping with the build!!**
 {{:19.jpg|}}
+  * **Spaced out the master cylinder and brake switch to align with bracket**
 {{:20.jpg|}}
+  * **Fabbed up upper shock mount**
 {{:21.jpg|}}
+  * **
 {{:22.jpg|}}
 {{:23.jpg|}}
+ * **ALL TOGETHER**
 {{:24.jpg|}}
+  * **Rear View**
 {{:25.jpg|}}
+ * **Chain alignment**
 {{:26.jpg|}}
+* **Chain alignment**
 {{:27.jpg|}}
+ * **Left side view**
 {{:28.jpg|}}
+  * **Right side view**
 {{:29.jpg|}}