Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
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Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
I am finishing a project bike based on an FZR400 chassis, with a yzf600r/fzr600 hybrid motor (the 660 mod), which is sitting under a YZF600 tank. Tuning with pods yields the expected hole in the midrange which is where I am most concerned with good torque.
My plan was to cut the base carb connection area out of a YZF airbox and mate it to a FZR400 box in order to fit inside both the frame and under the tank.
If there is a more elegant or simple solution please let me know. Any other suggestions would be welcomed.
When this engine was raced in AMA it made 112 RW HP with 55lb/ft torque when installed in a YZF chassis with stock airbox and supposedly pulled like a train from 5K, so I am trying to achieve this in a 50 lb lighter setup. It also has an R1 front end, Tuono race mini fairing and a Durbahn carbon subframe and tail section off an RC51, with a TZ250 swingarm and wheel, so should be fairly quick. The old FZR tank cover just didn't look right with the more modern tail, hence the YZF tank woes.
Thanks in advance guys
My plan was to cut the base carb connection area out of a YZF airbox and mate it to a FZR400 box in order to fit inside both the frame and under the tank.
If there is a more elegant or simple solution please let me know. Any other suggestions would be welcomed.
When this engine was raced in AMA it made 112 RW HP with 55lb/ft torque when installed in a YZF chassis with stock airbox and supposedly pulled like a train from 5K, so I am trying to achieve this in a 50 lb lighter setup. It also has an R1 front end, Tuono race mini fairing and a Durbahn carbon subframe and tail section off an RC51, with a TZ250 swingarm and wheel, so should be fairly quick. The old FZR tank cover just didn't look right with the more modern tail, hence the YZF tank woes.
Thanks in advance guys
- ragedigital
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Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
I just used the stock FZR400 air box and used the carb boots from the YZF600 - worked like a champ!
I had to cut larger holes to accommodate the boots, but that is all that I remember doing.
I might have given that air box to Nate... he might be selling it.

I had to cut larger holes to accommodate the boots, but that is all that I remember doing.
I might have given that air box to Nate... he might be selling it.

Thanks for joining and participating in the most "active" FZR Community on the internet!
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
Duane...
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
A flo commander solution would probably even out that midrange
Upgrades:
- Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
Modking Aluminum Radiator Overflow Bottle--------
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
Thanks for the above!
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
Has anyone tried the 96 pre-Ram Air airbox for the YZF600r in the fzr400 frame?
- ragedigital
- 4000+ Posts
- Posts: 4153
- Joined: Wed May 07, 2008 9:30 am
- Location: Northwest St. Louis
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
I think it fits if I'm not mistaken as long as you're using the YZF tank.geekdoc wrote:Has anyone tried the 96 pre-Ram Air airbox for the YZF600r in the fzr400 frame?
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Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
How good is the Flo-Commander at improving the midrange jetting? That would make things a lot easier.
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
HOW-TO: Flo-Commander Tuning by ZERO9243 http://fzronline.com/wiki/doku.php?id=f ... der_tuninggeekdoc wrote:How good is the Flo-Commander at improving the midrange jetting? That would make things a lot easier.
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
the pre ram yzf airbox dosent fit into the 600 frame without large alteration dont know about the 400 though
ones life is the way it is only because you allow it make it happen.
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Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
So I guess I am looking for a FZR400 airbox, in case anyone in the US has a spare lying around.
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf tank
As it turns out, an FZR600 airbox, lined up perfectly. The carb boot holes had to be dremeled out 1/8" to fit the larger YZF600r boots, after which it fir as if it we stock.
the airbox sat perfectly under the YZF tank as well.
The only issue now is mounting a Flo Commander inside, since the airbox screws together from the bottom, unlike most newer ones. I think I will be able to do it thru the filter hole after removing the snorkel, but it will be a bit of a ship in a bottle operation. Will post results.
Thanks for the ideas guys!
the airbox sat perfectly under the YZF tank as well.
The only issue now is mounting a Flo Commander inside, since the airbox screws together from the bottom, unlike most newer ones. I think I will be able to do it thru the filter hole after removing the snorkel, but it will be a bit of a ship in a bottle operation. Will post results.
Thanks for the ideas guys!
Re: Best airbox solution for YZF600/Fzr400 hybrid with yzf t
Hate to dig this up but I wanna get some details before I buy anything.
So to all that used an unmodified FZR400 airbox on a YZF600. Did you use the Fox Eye Tank (1994-1996) or the Thundercat one?
So to all that used an unmodified FZR400 airbox on a YZF600. Did you use the Fox Eye Tank (1994-1996) or the Thundercat one?