help removing flywheel

FZR600 Forum

Moderators: Site Director, FZR Forum Moderators

Post Reply
cypher333
Site Newbie
Posts: 10
Joined: Wed Jan 14, 2009 1:16 am

help removing flywheel

Post by cypher333 »

I'm trying to remove my flywheel, I was able to get a bolt thats the right size to fit the threads but it wont pull the flywheel out. Is there a trick to getting it off ?
DonTZ125
Moderator
Posts: 2214
Joined: Tue Dec 02, 2008 11:20 pm
Location: Scarberia, ON
Contact:

Re: help removing flywheel

Post by DonTZ125 »

Snug the puller tight, then smack the end of it with a soft-face mallet. Tighten, smack, repeat. If the rotor hasn't come off in a while, you likely have some corrosion welding the rotor to the crank, and it needs to be pried apart - NOT literally; you try anything with a bar or big screwdriver and anything accomplished will be bad.
User avatar
ragedigital
4000+ Posts
4000+ Posts
Posts: 4153
Joined: Wed May 07, 2008 9:30 am
Location: Northwest St. Louis

Re: help removing flywheel

Post by ragedigital »

They can be tough - real tough. Dead blow - soft taps around the outside while using the puller.
Thanks for joining and participating in the most "active" FZR Community on the internet!
User avatar
tampaFZR600
Level 4.0
Level 4.0
Posts: 443
Joined: Wed Mar 04, 2009 9:55 pm
Location: Tampa

Re: help removing flywheel

Post by tampaFZR600 »

I just did this and Wow what a PITA!!!!!!!!

Luckly, i was replacing my flywheel with a new one. So after I managed to strip the threads with the rear axle(that i wont be using) we actually had to cut slits IN THE flywheel for the puller to hold on to, and screwed the bolt back in, and put the puller on, after much cursing, it FINALLY came off, and when it did, the middle actually separated from the flywheel lol. UGH, it can be a bia, good luck!
Image
FZR 600 "bring back to life" project.... SHE LIVES!!!
FZR manual---->> http://commline.com/FZR/600/MANUAL/
Post Reply