About to do the suggested check on the valves.
I've got the service manual, but is there anything I should be aware of/tips to make the job easier?
Thanks,
Will
Things to know before doing a valve adj? - Help
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Things to know before doing a valve adj? - Help
1998 FZR600
All Original, except for a custom saddlebag set up. A machine shop buddy of mine seamlessly fitted two GS bags on the rear end for last summers ride.
30,000+ odo

All Original, except for a custom saddlebag set up. A machine shop buddy of mine seamlessly fitted two GS bags on the rear end for last summers ride.
30,000+ odo

Re: Things to know before doing a valve adj? - Help
I've yet to tackle this task, im planning to adjust mine in Dec/Jan, read this in the wiki if you haven't already http://fzronline.com/wiki/doku.php?id=h ... clearances
Going by other post's I've read (reelrazor) the inlets are more likely to be tight (soft inlet valves) another post describe how to ensure the valve timing is easily maintained, by using cable ties (cant find the thread) but you use the ties to fix the timing chain to the camshaft sprockets before removing the cams.
I'll be watching this thread with interest.
Going by other post's I've read (reelrazor) the inlets are more likely to be tight (soft inlet valves) another post describe how to ensure the valve timing is easily maintained, by using cable ties (cant find the thread) but you use the ties to fix the timing chain to the camshaft sprockets before removing the cams.
I'll be watching this thread with interest.
Re: Things to know before doing a valve adj? - Help
Me too,i have got an engine to do,if i ever get the time 

Re: Things to know before doing a valve adj? - Help
You probably want to have on hand a selection of spacers, other wise you risk having to order them and having your job interrupted. Or, if you have a good selection of parts at the local dealer, you could pay their prices and have them quickly. There was/is a good deal in the "shim exchange" on the site here. Does anyone have the name of the member who did that?
- ratbikesforever
- Site Newbie
- Posts: 33
- Joined: Tue May 20, 2008 10:15 pm
- Location: Woodburn Oregon
Re: Things to know before doing a valve adj? - Help
Any shop should stock these as they are the same 7.5mm shims that are used on modern 250cc four stroke motocross bikes. It does not matter what brandname is on the package they are all the same shims. I have " Honda " and " Kawasaki " shims in my bike as I used to work at my local dealership. Also Hot Cams offers a shim kit that has a nice assortment of shims and is a good value for what you get. I have a couple of 178's if any one can use them.
89 FZR 600 Rat. Paid $500.00 in winter of 08
Since then: Factory Pro emulsion tubes, Factory Pro jetting
520 chain and sprockets 15/48
4.00 x 18 rear wheel
Shinko 006 tires
Kawasaki ZX9 front master cylinder and 2 line braided hoses
R6 VR
Fresh paint on bodywork and wheels
Working on R6 shock and 4 piston brakes
Still a rat but it's fun
Other rides in the stable
2000 DRZ400S 99 KDX220 99 XR100 81 PW50 81 NC50
Re: Things to know before doing a valve adj? - Help
Smaller shops tend to carry more stuff than dealers half the time
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- 50+ Posts
- Posts: 53
- Joined: Thu Mar 24, 2011 7:17 pm
- Location: San Remo , Central Coast , NSW , Australia
Re: Things to know before doing a valve adj? - Help
damn that yellow black fzr looks familiar 

FZR250R 3ln3 1991
NSR250R mc18 1989
NSR250R mc18 1989
Re: Things to know before doing a valve adj? - Help
If you haven't started yet I can send you my excel based shim calculator. Also, there is a vendor on ebay that sells the shims for 4 bucks a piece.