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removing the clutch boss
Posted: Sun Jun 01, 2008 9:54 pm
by haunter
anyone done it before?
anyone made the stupid tool thing or found something that works better?
600 needed a clutch so I took care of it..........but couldnt get the shift kit in
ran out of time to play so I had to call it quits.......
Re: removing the clutch boss
Posted: Sun Jun 01, 2008 10:28 pm
by megaloxana
I forget what I did for the clutch boss but I remember making a tool...it ended with me having to buy a new clutch boss

. Anyway, get that shift kit in there! It's prolly my favorite mod I've done to my bike yet. Love it
Re: removing the clutch boss
Posted: Mon Jun 02, 2008 12:00 am
by Dr Rockso
when i did my shift kit i didn't remove much , to get the clutch off i just used the impact wrench , came right off . for the bolt that holds the detent arm on i took a socket i didn't care about and ground it down around the edges so i could fit it in there . i didn't bother removing the oil pump like the instructions said .
Re: removing the clutch boss
Posted: Mon Jun 02, 2008 8:38 am
by haunter
Dr Rockso wrote:when i did my shift kit i didn't remove much , to get the clutch off i just used the impact wrench , came right off . for the bolt that holds the detent arm on i took a socket i didn't care about and ground it down around the edges so i could fit it in there . i didn't bother removing the oil pump like the instructions said .
haha good to know guys thanks for the info.....
I may hyst borrow my buddies electric impact to get the boss off
too bad I couldnt do it last night when it was mostly apart already
im sore from sitting on my garage floor half the day now
Re: removing the clutch boss
Posted: Mon Jun 02, 2008 5:17 pm
by thatkid
I didn't take anything off when I put the kit in. It wasn't the easiest way but it is doable. You just need someone with small hands if you don't have them yourself. I have quite the dainty hands so I didn't have any issues. 10mm deep socket fit right in without grinding either.
Re: removing the clutch boss
Posted: Mon Jun 02, 2008 8:38 pm
by haunter
thatkid wrote:I didn't take anything off when I put the kit in. It wasn't the easiest way but it is doable. You just need someone with small hands if you don't have them yourself. I have quite the dainty hands so I didn't have any issues. 10mm deep socket fit right in without grinding either.
c'mon ride down and bring those dainty hands with you
