Hey everyone I have a quick question about reinstalling the cams. Just to be 100% sure, if I rotate the alternator a few time after installing the cams and everything is okay, I have them installed correctly right? In other words, if they were installed incorrectly, say on tooth off on one or both cams, it would be obvious after a few rotations right?
I'm just worried that its only a bit off and after starting my bike it will rotate enough times that the timing will become wrong and damage my engine.
Camshaft reinstallation
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Camshaft reinstallation
Toronto, Ontario, Canada
1988 FZR400U
1988 FZR400U
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Re: Camshaft reinstallation
quick answer...yes it should be pretty easily noticeable. i'm note sure what the cams on the 400 look like, but i assume its pretty similar to the 600. on the 600 there are little dots on the cams, i believe those should be pointed directly down. there should be some markers on the head to line them up with. make sure the pistons are at TDC and those dots pointed down and you should be good to go 

1996 FZR 600
Custom exhaust made from R6 header and GSXR600 end pipe
K&N Pods
Barnett Clutch
Factory Pro shift kit
Needs paint and on her way to being a streetfighter
Custom exhaust made from R6 header and GSXR600 end pipe
K&N Pods
Barnett Clutch
Factory Pro shift kit
Needs paint and on her way to being a streetfighter
Re: Camshaft reinstallation
The timing won't change with rotations...you can be one tooth off and not have a valve/piston clearance issue...if it will start that way, it won't run worth dick.
Check and double check cam timing....have a cup of coffee(beer-whatever)...button it up and have faith in yourself.
Check and double check cam timing....have a cup of coffee(beer-whatever)...button it up and have faith in yourself.
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- the_finch
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Re: Camshaft reinstallation
I actually want to say that it's with the dots up and matched to the dots (or arrows) on the camshaft retainers.demon_knight69 wrote:quick answer...yes it should be pretty easily noticeable. i'm note sure what the cams on the 400 look like, but i assume its pretty similar to the 600. on the 600 there are little dots on the cams, i believe those should be pointed directly down. there should be some markers on the head to line them up with. make sure the pistons are at TDC and those dots pointed down and you should be good to go
just get the cams reinstalled and install the chain tensioner, and spin it over one time by hand (turning the flywheel) until you attive back at TDC, and make sure the dots line up properly. When I first reinstalled the camshafts after my valve shim adjustment, I jumped a tooth on the exhaust camshaft (frontmost cam). It wasn't obvious until I torqued the camshaft down and re-installed the chain tensioner. Then, it was pretty obvious that I had the timing off.
Just keep in mine, mine was on a 600, not a 400. They should be the same, but they might have some minor differences...

1997 FZR600RJ
Engine: K&N Drop-in air filter - stock airbox - FP 5°ignition advancer - EBC "Street Racer" Kevlar clutch
Exhaust: Stock header - Yoshimura RS-3 Carbon fiber slip-on
Body: Original paint/graphics - Clear Alternatives integrated LED Taillight - Flanders' flush front signals - YZF600 Mirrors - Comp. Werkes Stainless fender eliminator/tag bracket - 60w/55w H4 headlights
Tires: Metzler MEZ4B 120/70 ZR17 Front - Michelin Madacam 100x 150/70 ZR18 Rear
Brakes:Stock rotors with EBC HH Sinstered pads
In the works: YZF600 header, '97 Bandit 600 rear wheel, DynoJet Stage 3, Racetech Springs and Emulators fork rebuild, FZ1 rear shock, YZF600 front MC, Galfer SS Lines, CFM rearsets