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Bike shuts off with clutch engaging

Posted: Tue May 10, 2016 7:58 pm
by drodriguez398
Hello, Ive been having a problem with my fzr600. When I go to take off (let clutch out) the bike starts to go but then immediately shuts off. I noticed headers 1 and 2 get nice and hot, but 3 and 4 are only slightly warm. I know I need to adjust 3 & 4 a little, but could this be my problem? Does the bike not have enough power to take off and so it just shuts off? Or is it a problem with my clutch adjustment? Gonna take a further look at it tomorrow, but I appreciate anyones input. Thanks!

Re: Bike shuts off with clutch engaging

Posted: Tue May 10, 2016 8:03 pm
by et_miller_87
Not to imply that you don't know the difference, but, it sounds like 2 of the cylinders are not firing if the header only gets warm. Pull your spark plugs and tell us what each plug looks like. Pictures can say a thousand words!

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Re: Bike shuts off with clutch engaging

Posted: Tue May 10, 2016 8:18 pm
by drodriguez398
Plugs 1 and 2 looked good but 3 and 4 were wet and black. But all cylinders are getting a good spark, just put new plugs in tonight.

Re: Bike shuts off with clutch engaging

Posted: Tue May 10, 2016 9:02 pm
by et_miller_87
Wet and black means they were fouled out. At some point there was too much fuel and could not ignite. Could be a carb issue or simple as a few bad wires or not seated enough on the plug end or cable end. I'd start looking at those areas first

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Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 12:20 am
by DonTZ125
Be prepared to check your neutral switch and sidestand switch - if the TCI decides you're trying to ride off with the sidestand down, it will kill the engine. But check fuel and spark first, given the condition of your plugs.

Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 9:30 am
by drodriguez398
I had the neutral switch and sidestand switch disconnected at one point, but pretty sure i plugged them both in i'll double check. But I feel like if either one of those were the problem the bike would immediately shut off once i put it in gear, not when I start to take off?

Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 10:16 am
by drodriguez398
Just put new plugs in and ran the bike. Noticed 3 and 4 werent even wet or anything, but still had a good spark. Now im wondering if I just need to clean out the idle jets seems like 3 and 4 arent getting fuel.

Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 10:44 am
by DonTZ125
Try cleaning the pilots, but they're so tiny it's hard to do a proper job. Sometimes it's quicker cheaper easier to just replace them.

Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 11:12 am
by drodriguez398
Just finished cleaning the jets and discovered that on 3 and 4 the spring loaded plungers seem to be stuck. Thinking this may be the issue as the floats wouldn't 'bounce' when i tapped them. I have some spare ones so I'm gonna put them in and hopefully this fixes the issue!

Re: Bike shuts off with clutch engaging

Posted: Wed May 11, 2016 11:47 am
by DonTZ125
That certainly doesn't help. Pop the oil fill cap off, check for fuel in the oil.

Re: Bike shuts off with clutch engaging

Posted: Thu May 12, 2016 1:53 pm
by et_miller_87
Get the problem fixed?

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