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Far 600 rebuild
Posted: Sat Mar 26, 2016 9:35 pm
by et_miller_87
Re: Far 600 rebuild
Posted: Sat Mar 26, 2016 9:57 pm
by lucky13
Looks great. Not to detract from all the work you're doing, but aren't the forks turned around backwards?
Re: Far 600 rebuild
Posted: Sat Mar 26, 2016 10:43 pm
by et_miller_87
Sweet jesus! Yes they are. It would seem my haste was traded for attention to detail. Good catch.
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Re: Far 600 rebuild
Posted: Sun Mar 27, 2016 1:26 am
by lucky13
glad it wasn't too far along!
Re: Far 600 rebuild
Posted: Mon Mar 28, 2016 6:47 am
by et_miller_87
That's ok. I was putting some tubes on the other day and thought it didn't feel quite right. Makes sense I suppose. But I got her all turned around like they should be. Pictures to follow soon..
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Re: Far 600 rebuild
Posted: Wed Mar 30, 2016 9:55 pm
by et_miller_87
I posted in the general discussion about plastics but have zero response! Anybody around here know a good place to get decent fairings for a god price?
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Re: Far 600 rebuild
Posted: Sun Apr 03, 2016 9:54 pm
by et_miller_87
So I know I needed a front brake master cylinder for the old fizzer so I did some shopping online between mrcycles.com and Yamaha parts house and of course the old trusty bike bandit. I ended up ordering a new (assumption on my part) cylinder from mrcycles. Got it in Friday, installed Saturday and started bleeding the system. As expected it took some time bubbling and puling the lever but I never did get any pressure from the lever. After more pumping I heard a splattering sound and fluid hit the deck. Alas. The piston blew out and was now letting air directly in. I've contacted the company and no response as expected on a weekend. Guess Ill ring them in the morning. Anyone else ever experience this type of faulty part?
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Re: Far 600 rebuild
Posted: Tue Apr 05, 2016 10:07 am
by Clanky
Hi, when you say the piston blew out do you mean that the rubber piston seals failed and leaked?
Can you post a picture of it.
Re: Far 600 rebuild
Posted: Tue Apr 05, 2016 5:33 pm
by et_miller_87
Clanky wrote:Hi, when you say the piston blew out do you mean that the rubber piston seals failed and leaked?
Can you post a picture of it.
Yes. The piston seals are not sealing. Just spitting out fluid and sucking in air. I'll take a pic tonight
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Re: Far 600 rebuild
Posted: Tue Apr 05, 2016 7:58 pm
by et_miller_87
Right where that finger is pointing.
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Re: Far 600 rebuild
Posted: Tue Apr 05, 2016 7:59 pm
by et_miller_87
Was one Hell of a fight to get the distributor to agree to send a new one too.
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Re: Far 600 rebuild
Posted: Thu Apr 07, 2016 3:50 pm
by Clanky
I'm glad the new parts are on the way. I had exactly the same issue with mine when I rebuilt the front calipers. Put it all back together, feeling quite chuffed with myself, and then the master started leaking when I bled the system just like yours is.
A strip down and new seals sorted it.
Re: Far 600 rebuild
Posted: Thu Apr 07, 2016 8:38 pm
by et_miller_87
Yeah it killed me. It was a brand new cylinder. Wouldn't build pressure then all of a sudden it pops? Tell me there wasn't something wrong with it.
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Re: Far 600 rebuild
Posted: Fri Apr 08, 2016 4:20 am
by Clanky
Hi, there was nothing wrong with the master cylinder itself the bore and piston were smooth with no scoring. Even the seals looked good to the eye but I guess they had degraded through age and lack of use and just weren't forming a good seal anymore. A good clean up and soaking the new seals in brake fluid before fitting them sorted it out.
Re: Far 600 rebuild
Posted: Sat Apr 09, 2016 11:13 pm
by et_miller_87
Just a quick update folks. I ordered new fairings from air tech, they gave me a really good price but I'll be waiting 5 weeks for them to get here. Got the bad master cylinder in the mail and should receive that within the next week or so.
I got the engine mounted and new hardware installed on the lower frame pieces, clipons installed, wire loom installed, kickstand on and she's back on her own feet. Unfortunately, I gouged the heck out of my brand new paint job. Think I made a mistake using laquer paint. Oh well. Still looks decent. Just gotta keep chemicals off her. Pics to follow soon.
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