Hey guys, I need some help in rebuilding my 92 FZR 600's electrical system. I'm new to motorcycle, so I don't really know how or where to start .
Currently, the bike couldn't start at all. Every thing does not work, even the horn!
If any of you nice guys could list down all the tools and parts that I'll be needing, that will be great. I'll post some pictures of the bike's current state later.
Please, I need some guidance from the community
Rebuilding the electrical system
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Re: Rebuilding the electrical system
Need more info.When you say won't start does the starter spin the engine and it won't start?? Or does the starter not work at all?
Do you have nothing at all(no lights,nothing electrical)Check your main fuse to see if it's blown.
You need a volt/ohm meter to properly diagnose electrical problems and a little experience with auto/motorcycle wiring and circuts helps alot.
Do you have nothing at all(no lights,nothing electrical)Check your main fuse to see if it's blown.
You need a volt/ohm meter to properly diagnose electrical problems and a little experience with auto/motorcycle wiring and circuts helps alot.
Re: Rebuilding the electrical system
I think the starter doesn't work too. It's like, nothing is working right now. Checked all the lights, none is working.
Last edited by RikuSf on Tue Jun 09, 2015 8:04 pm, edited 1 time in total.
Re: Rebuilding the electrical system
Here are some pictures of the bike's electrical system, and a possible culprit for the problem (Can anyone tell me what the burnt thing is?)
Re: Rebuilding the electrical system
WOW,If it were me I would be looking for a new wiring harness!The last pic looks like your main fuse and lots of other burnt parts.
You may need:Main relay,TCI,battery and other numerous items.I wouldn't even put 12 volts to that bike.I hope you got it really cheap,not a easy project for a beginner as you say you are. Your'e gonna need some help from a friend with some electrical experience.Good luck,keep us posted.
You may need:Main relay,TCI,battery and other numerous items.I wouldn't even put 12 volts to that bike.I hope you got it really cheap,not a easy project for a beginner as you say you are. Your'e gonna need some help from a friend with some electrical experience.Good luck,keep us posted.
Re: Rebuilding the electrical system
HOW did you manage to do that to the main fuse?! The whole point of that thing is to pop and PREVENT that from happening!
I'm with 4wred - just source a replacement harness from a wrecker or someone parting out. Trying to fix that will be nothing but heartache and aggravation.
I'm with 4wred - just source a replacement harness from a wrecker or someone parting out. Trying to fix that will be nothing but heartache and aggravation.
1989 3LN1 FZR250R, currently stock.
TTR Ignition Systems
TCI Repair and Ignition Transistor Upgrade
VRR Adaptor Harness
YZF600 TCI Adaptor
Running Light Fuse Carrier
TTR Ignition Systems
TCI Repair and Ignition Transistor Upgrade
VRR Adaptor Harness
YZF600 TCI Adaptor
Running Light Fuse Carrier