remove pistons from brake calipers.

FZR600 Forum

Moderators: Site Director, FZR Forum Moderators

Post Reply
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

remove pistons from brake calipers.

Post by tclayton9 »

my pistons on my rear brake calipers will not retract. how do I take them out to clean them.
thatkid
2000+ Posts
2000+ Posts
Posts: 2026
Joined: Sun May 18, 2008 1:25 am
Location: Chicago, IL
Contact:

Re: remove pistons from brake calipers.

Post by thatkid »

Image
Do YOU Scopper?

"When some people cry, it's not because they’re weak. It’s because they’ve been strong for far too long."
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

would it be better to buy a used master cylinder for about 25 dollars or spend about 40 on a master cylinder rebuild kit. im not getting enough pressure on the one I have now.
User avatar
pnbell
100+ Posts
100+ Posts
Posts: 143
Joined: Fri Mar 16, 2012 12:22 pm
Location: Washington, DC

Re: remove pistons from brake calipers.

Post by pnbell »

You said in your previous post that when you press the brake lever you get a little bit of Air/Fluid coming out the Bleeder screw?

Autozone should sell Brake Bleeding pumps 'Mityvac' ; They are expensive, and are really helpful when ever working on your brakes (of just sucking up random fluid, or creating vacuum, ect...)

Here's one on Amazon:
http://www.amazon.com/Mityvac-MV8000-Au ... m_sbs_hi_1

But i think your local auto store would have them too... But basically it sounds like your system is slightly clogged, this is fairly common when brake fluid gets old. This little pump will suck all the nasty stuff out and pull new fluid through, and you should be good to go.
-Pete
Current Toys
1995 FZR600
2002 Ducati 900ss
2008 Versys 650
1991 CB250
1978 CB350
Past Bikes
1981 CM400t
1981 GS650
1998 FZR600
1994 VS800
2004 SV650
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

when I checked the brakes this morning, I removed the master cylinder from the brake lever. Then, using my hand, I pumped the screw that goes into the master cylinder, about 4o times. Nothing happened. I feel the spring inside moving and pumping but I get little spurts to no fluid coming out. Yesterday when I used the same method with the caliper hooked to the lines, when I pumped the master cylinder only one piston came out, and didn't retract, but the other just stood still. I know the majority of my problem is the master cylinder, but I'm debating whether to speed the money to get a rebuild kit or used master cylinder, then I will know for a fact that it will work. Or, I order the pump a pray it works, if not then I would be out of 30 dollars.
User avatar
Genesis
Level 8.0
Level 8.0
Posts: 828
Joined: Wed Jul 30, 2008 11:47 pm
Location: Washington, USA

Re: remove pistons from brake calipers.

Post by Genesis »

You could use this to upgrade to a radial master with some bluedots.:wink:

Sent from my C771 using Tapatalk 2
1990 Yamaha FZR600 Genesis, Daily Driver
My FZR6 Rebuild

1985 GMC 4x4 T-15 X-Cab Sierra
1999 Chevy 4x4 Blazer (wifes car)

"If a man can build it, I can take it apart and sometimes even put it back together and fix it" --Unknown

"'I wish none of this had happened.' 'So do all who live to see such times. But that is not for them to decide. All we have to decide is what to do with the time that is given to us.....'" J.R.R. Tolkien
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

Is it a direct bolt on or do I have to do some modifications?
jax
Level 2.0
Level 2.0
Posts: 216
Joined: Mon Jun 16, 2008 6:47 pm
Location: Pflugerville, TX
Contact:

Re: remove pistons from brake calipers.

Post by jax »

I just rebuilt my master cylinders and cleaned out my calipers last weekend. Did it all with basic tools, a air compressor and brake cleaner spray. Even reused all the seals. Brakes are 100% functioning now and no leaks.
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

how did you get that little circlip out of the master cylinder. I tried with everything and still no luck.
User avatar
Genesis
Level 8.0
Level 8.0
Posts: 828
Joined: Wed Jul 30, 2008 11:47 pm
Location: Washington, USA

Re: Re: remove pistons from brake calipers.

Post by Genesis »

tclayton9 wrote:Is it a direct bolt on or do I have to do some modifications?
Direct bolt on.....

Sent from my C771 using Tapatalk 2
1990 Yamaha FZR600 Genesis, Daily Driver
My FZR6 Rebuild

1985 GMC 4x4 T-15 X-Cab Sierra
1999 Chevy 4x4 Blazer (wifes car)

"If a man can build it, I can take it apart and sometimes even put it back together and fix it" --Unknown

"'I wish none of this had happened.' 'So do all who live to see such times. But that is not for them to decide. All we have to decide is what to do with the time that is given to us.....'" J.R.R. Tolkien
User avatar
Harrysf707
100+ Posts
100+ Posts
Posts: 118
Joined: Sat Dec 15, 2012 12:16 pm
Location: North Cal, California

Re: remove pistons from brake calipers.

Post by Harrysf707 »

Direct bolt on assuming you have a 1990 or newer FZR.
1993 FZR 600 w/ 92' front fairing swap, 520 conversion, Yoshimura R&D Exhaust, RaceTech springs.
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

Can I get blue dots and a master cylinder for my rear brakes. I thought you could only use them for the front. If the will work for the rear breaks, from what year bike do I get them from. My bike is a 1993.
User avatar
Harrysf707
100+ Posts
100+ Posts
Posts: 118
Joined: Sat Dec 15, 2012 12:16 pm
Location: North Cal, California

Re: remove pistons from brake calipers.

Post by Harrysf707 »

Oops...I though you meant the front brakes..sorry...misread... Anyways, it's not worth it to upgrade the rear brakes. They provide 10-15% of the total braking power. If I were you I'd get the rear master cylinder rebuild kit but, make sure it's the master cylinder first. No to little pressure in the brakes probably means that you have air in the lines, rule that out before you start spending money on rebuild kits or brand new rear master cylinders.
1993 FZR 600 w/ 92' front fairing swap, 520 conversion, Yoshimura R&D Exhaust, RaceTech springs.
tclayton9
Level 2.5
Level 2.5
Posts: 261
Joined: Thu Mar 28, 2013 5:32 pm
Location: Roxboro, NC

Re: remove pistons from brake calipers.

Post by tclayton9 »

Thanks for the info. I'll work on that tommorrw
Post Reply