Far 600 rebuild

FZR600 Forum

Moderators: Site Director, FZR Forum Moderators

tatersalad314
Site Newbie
Posts: 26
Joined: Tue Apr 19, 2016 7:34 pm

Re: Far 600 rebuild

Post by tatersalad314 »

I've noticed! I'm from gixxer.com where I'm used to a lot more traffic. Not many hanging around FZRs these days I reckon :cheers: I'm getting anxious about starting this 600 up. I'm really excited to bring it to life!

Few questions for ya. I've attached a couple of pictures to reference too.

There are a total of three cables exposed right now. One is the choke, one is the throttle, and the third isn't even connected to anything. What is it supposed to be used for?

What is the fuel regulator dial used for with 5 1/2 settings? I'm assuming what it leads to next is the fuel filter with the arrow pointing in the flow of the system? I'm replacing all of the fuel lines, pump, and filter.

Lastly I see the coolant hose sticking out of the transmission. What is it supposed to connect to? I'm not really sure where the hell it's supposed to go!
Attachments
IMG_1183.jpg
(59.87 KiB) Downloaded 3420 times
IMG_1184.jpg
(70.04 KiB) Downloaded 3420 times
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

As far as the regulator goes, I really have no idea to be honest.
But for the cables, you should have two cables that are attached to the carburetor. On for push one for pull ( throttle and return)

Do you have a pic of said hose to the transmission?

Sent from my LG-H811 using Tapatalk
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Also, what does the other end of the third disconnected cable run into? The only thing I can think of that requires a cable is the clutch. Looking at your picture, the angle suggests that that's what it is But is far too short to reach the handle

Sent from my LG-H811 using Tapatalk
tatersalad314
Site Newbie
Posts: 26
Joined: Tue Apr 19, 2016 7:34 pm

Re: Far 600 rebuild

Post by tatersalad314 »

The hose I'm talking about is in the first picture the the right of the silver dial. Can take a better one if need be.

I'll have to do more research about the push/pull deal. Never dealt with carbs before. That would certainly explain what it is. I just didn't know about it since it had already been disconnected. it truly isn't hooked up to anything lol
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Image

Those circled are your carb push pull cables.

Sent from my LG-H811 using Tapatalk
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Trace that other cable out. I suspect it goes to the clutch. Thinking about the other tube, I'm having a hard time imagining the placement but I think that may be your crank case breather tub.

Sent from my LG-H811 using Tapatalk
tatersalad314
Site Newbie
Posts: 26
Joined: Tue Apr 19, 2016 7:34 pm

Re: Far 600 rebuild

Post by tatersalad314 »

Ok cool, that clears it up some :cheers Once I get the crab float bowl gaskets replaced it may be easier to piece together.

The clutch cable is hooked up to the front sprocket cover still, I haven't disconnected it. Honestly I have no idea how this model is supposed to function lol
DonTZ125
Moderator
Posts: 2214
Joined: Tue Dec 02, 2008 11:20 pm
Location: Scarberia, ON
Contact:

Re: Far 600 rebuild

Post by DonTZ125 »

What the heck is that regulator and big honkin' thing with the "flow" arrow? Did the PO put in fuel injection components, but left the carbs?

That 3rd throttle cable looks like the oil injector cable from an RZ350 - not something you'd normally find on a 4-stroke!
tatersalad314
Site Newbie
Posts: 26
Joined: Tue Apr 19, 2016 7:34 pm

Re: Far 600 rebuild

Post by tatersalad314 »

So after I got home not too long ago, the device with the flow arrow in the fuel pump. The fuel regulator? I have absolutely no idea. I took it all out to trash. Got the battery and fuel pump in today. Hooked the battery up and there is no power to the starter or the speedo/tach... Investigate further and find out that the some PO crammed blinker wires into the hookup to the speedo/tach and just wrapped it with electrical tape.

Now I have the pleasure of walking through this spider's nest of SHIT.

I hope miller posts some pics up of his project and how well it's coming along. I need a motivator lol
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Pssssshhhhh I get grounded from the garage during the week.

Sent from my LG-H811 using Tapatalk
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

So here's what you do. Get a screw driver and cross from the hot wire ( big red one) to the signal wire on the solenoid. That should make it crank over

Sent from my LG-H811 using Tapatalk
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

tatersalad314 wrote:So after I got home not too long ago, the device with the flow arrow in the fuel pump. The fuel regulator? I have absolutely no idea. I took it all out to trash. Got the battery and fuel pump in today. Hooked the battery up and there is no power to the starter or the speedo/tach... Investigate further and find out that the some PO crammed blinker wires into the hookup to the speedo/tach and just wrapped it with electrical tape.

Now I have the pleasure of walking through this spider's nest of SHIT.

I hope miller posts some pics up of his project and how well it's coming along. I need a motivator lol
Honestly, I'm at a stand still for my project. I'm waiting for a new regulator, turn signals and mirrors to come in while I'm waiting on my fairings to be built. In going to sync my carbs here in a day or two and try and get it running smoothly again. Still waiting on my brake master cylinder to get here still too. Mrcycles is sure taking their sweet time with that
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Gettin itchy to get back out there and workin on that bike!!!!

Sent from my LG-H811 using Tapatalk
User avatar
et_miller_87
100+ Posts
100+ Posts
Posts: 121
Joined: Sun Jan 31, 2016 11:55 pm

Re: Far 600 rebuild

Post by et_miller_87 »

Image

New grips and electronics housing gets a new paint job

Sent from my LG-H811 using Tapatalk
tatersalad314
Site Newbie
Posts: 26
Joined: Tue Apr 19, 2016 7:34 pm

Re: Far 600 rebuild

Post by tatersalad314 »

Slowly but surely!
Post Reply