R6-Shock Swap (Pics included)

FZR400 Forum

Moderators: Site Director, FZR Forum Moderators

Post Reply
bweight
Level 4.0
Level 4.0
Posts: 421
Joined: Wed May 07, 2008 4:03 pm
Location: Sudbury, ON, Canada

R6-Shock Swap (Pics included)

Post by bweight »

Well, after buying the shock in late Oct. I think, I decided to give it a go and put it on the 400.. It went fairly smooth, with a couple of hang-ups, but it's in there.. First, I CNC'd the dogbones & required spacers a little while ago so those were taken care of.. Next, after shoe-horning the shock in place, well not really until we hoisted the back of the bike up so it would pass between the wheel and the frame, we realized that the upper bolt has issues. It's certainly long enough, however the diameter of the shoulder is too big to go through the hole on the collar/bushing on the upper part of the shock. So we drilled the bushing bigger, to 29/64" roughly, and the bolt fit through no problem.

The other issue has to do with my chain guard in that it's hitting the horizontal cylinder on the shock. We've bent the mount for the guard out of the way, and will permanently fix it in due time.. All in all, it's a very easy swap to do, and I know it'll vastly improve my ride. The only "other" thing we had to do was grind away some of the bottom mount area because it was catching on the shock knuckle. There are a couple of pics closeup of what I am talking about..

Enjoy:

Bushing installed on top mounting bracket. The R6 shock mount is slightly wider than the stock FZR one, so these spacers/bushings were milled out of aluminum.
Image

Just a close-up of the lower mounting bracket.. Damn I need to get rid of some of that grime down there.. meh.. I'll get to it.
Image

Another shot from up top. Fits nicely.
Image

Here you can see the 138mm dogbones installed on the bike as well as the area that needed to be ground off the lower mounting bracket on the shock. Otherwise you cannot get the bolt through it. Nothing a little grinder couldn't fix in 30 seconds.. Another note is that the current dogbones I put on there are considerably thicker than the stock ones. I don't think it's going to make much of a difference in the end, however if I notice anything off, I'll just re-mill some more out of a thinner aluminum..
Image

Pretty much the same as the one before it.
Image

Another view from the top, with the battery box reinstalled.
Image

One final shot from the back.. It's complete.
Image
89 FZR 400
Custom Paintjob
600 plastics.
06 - R6 Shock
FZR600 Motor
Polished Frame & Engine Covers

Soon to be:
Broke........

Image
FZROnline.com Decals. Get yours Now!!!
User avatar
reelrazor
Wrench
Wrench
Posts: 1658
Joined: Sun Oct 05, 2008 8:19 am

Re: R6-Shock Swap (Pics included)

Post by reelrazor »

I'm sure you'll be happy with it,

I know I am with mine. I'm one spring rate lighter than stock and mine's mounted in a 600. But,I think I'm 3 clicks above center on lo speed comp, center on hi speed comp, and 2 above center on rebound
http://www.michiganmobileservice.com/


Image

“A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools.”-Douglas Adams

http://www.youtube.com/user/reelrazor
User avatar
megaloxana
2000+ Posts
2000+ Posts
Posts: 2282
Joined: Thu May 15, 2008 5:05 pm
Location: Hanover, PA 17331
Contact:

Re: R6-Shock Swap (Pics included)

Post by megaloxana »

Im hoping to score one shortly on ebay. I wish someone had pictures or measurements of the bushings though.
'92 FZR 600
Airtech R1 kit \*/ 520 conversion \*/ 14F-47R gearing
K&N pod filters \*/ Stage 3 jet kit \*/ Factory Pro shift kit \*/ Full V&H SS exhaust
Custom '02 R6 undertail \*/ YZF gas tank \*/ Raised via dogbones \*/ custom flush turnsignals
Full R6 brake set-up \*/ SS lines \*/ Progressive fork springs \*/ ZX2 coilpack


ADD YOURSELF TO THE OFFICIAL FZRONLINE GOOGLE EARTH MAP :bunny :banjoman
bweight
Level 4.0
Level 4.0
Posts: 421
Joined: Wed May 07, 2008 4:03 pm
Location: Sudbury, ON, Canada

Re: R6-Shock Swap (Pics included)

Post by bweight »

I haven't adjusted anything yet.. I bought a spanner to adjust the preload, it's 3 from the lowest I believe.. And I wanted to move it up a little more, but well, I couldn't get it to move.. I'll try again now that it's mounted in the bike. My bench vise is kinda screwed up so I just couldn't get it to hold solid..

Mega.. Try here:

viewtopic.php?f=8&t=1134#p9707
89 FZR 400
Custom Paintjob
600 plastics.
06 - R6 Shock
FZR600 Motor
Polished Frame & Engine Covers

Soon to be:
Broke........

Image
FZROnline.com Decals. Get yours Now!!!
User avatar
megaloxana
2000+ Posts
2000+ Posts
Posts: 2282
Joined: Thu May 15, 2008 5:05 pm
Location: Hanover, PA 17331
Contact:

Re: R6-Shock Swap (Pics included)

Post by megaloxana »

oh nice..thanks bweight
'92 FZR 600
Airtech R1 kit \*/ 520 conversion \*/ 14F-47R gearing
K&N pod filters \*/ Stage 3 jet kit \*/ Factory Pro shift kit \*/ Full V&H SS exhaust
Custom '02 R6 undertail \*/ YZF gas tank \*/ Raised via dogbones \*/ custom flush turnsignals
Full R6 brake set-up \*/ SS lines \*/ Progressive fork springs \*/ ZX2 coilpack


ADD YOURSELF TO THE OFFICIAL FZRONLINE GOOGLE EARTH MAP :bunny :banjoman
User avatar
95FZR600
2000+ Posts
2000+ Posts
Posts: 2972
Joined: Sat May 31, 2008 10:41 pm
Location: Kennesaw, Georgia

Re: R6-Shock Swap (Pics included)

Post by 95FZR600 »

Good job!. I love my r6 shock. I had to go with new upper shock mount on mine and had to change the lowering links and dog bones to get mine to sit right again but I also have the r6 swinger in there to. Major modding for mine to work. LOL

Nice write-up and pics.
2002 Yamaha R6-----2003 Yamaha R6

Image
Post Reply