
My FZR600R Foxeye Restoration
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Re: My FZR600R Foxeye Restoration
+1jallen wrote:Nice work

Re: My FZR600R Foxeye Restoration
Loving how this restoration has been going!
1992 FZR 1000
:Under serious re-construction:

:Under serious re-construction:

Re: My FZR600R Foxeye Restoration
Latest news I have got myself a 13tooth front sprocket should make this years riding exciting not a massive fan of really high speeds so a rough top speed of120mph should still be plenty
FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration
I'd watch for any binding with a front sprocket that small
Duane...
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Re: My FZR600R Foxeye Restoration
Wow never heard of that before is it a big problem with 520 chains and small sprockets (it's not that much smaller diameter than the 16 I have fitted at the mo)sweekster wrote:I'd watch for any binding with a front sprocket that small
FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration
The chain size has less to do with it than the circumference of sprocket. It will be a lot smaller once the chain is fitted and the tighter radius it has to turn around increases the chance of binding. Not that it's a common thing but it has been known to happen. Just suggesting that you be aware of that...that's alldougs wrote: Wow never heard of that before is it a big problem with 520 chains and small sprockets (it's not that much smaller diameter than the 16 I have fitted at the mo)
Duane...
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
Cage:
2005 Saab 9-7x 5.3i Arc AWD

THE WIKI IS YOUR FRIEND
THE SEARCH IS YOUR SIGNIFICANT OTHER
USE THEM!!
Re: My FZR600R Foxeye Restoration
Ok thanks will check chain condition and tension, cheers Doug
FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration
Also be aware that a 13t will wear your chain a lot faster because of the tighter radius.dougs wrote:Ok thanks will check chain condition and tension, cheers Doug

Do YOU Scopper?
"When some people cry, it's not because they’re weak. It’s because they’ve been strong for far too long."
Re: My FZR600R Foxeye Restoration
Update; this upgrade did not go well it seems that the backend is not designed to take this much torque and has self destructed have got to assess the damage but from what I can see it does not look good through the chain whist doing a power wheelie will post pics when I can but lesson learned!!!!
ok found the problem besides me of course
i found that the torque had overcome the friction on the rear wheel spindle and for some reason there is an in correct chain adjuster on the chain side of the swinger from a 3HE bike the other side says 4JH on it the 3HE is smaller and has snapped and let the spindle move trowing the chain off which has smashed the casting over the small sprocket and snapped the clutch push pin (anyone know how to fish one out because its now inside the gearbox
still had no time to post pics but i will as soon as poss fantastic warning of how powerfull the chain is when let loose!!!!! 
ok found the problem besides me of course



FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration

The damaged adjuster

One of the damaged castings

Last edited by dougs on Thu Jun 02, 2011 5:10 am, edited 1 time in total.
FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration
Looks nasty.
As for the clutch push pin not sure really removing the clutch might be your only option unless you can find something magnetic to pull it out with, removing the oil seal might help too.
The spindle was the wrong way round too although I wouldn't have thought this would cause much of an issue (the axle nut is on the chain side).
As for the clutch push pin not sure really removing the clutch might be your only option unless you can find something magnetic to pull it out with, removing the oil seal might help too.
The spindle was the wrong way round too although I wouldn't have thought this would cause much of an issue (the axle nut is on the chain side).
1994 FZR600R
Re: My FZR600R Foxeye Restoration
Right thanks John I have done exactly what you said and got the pin out with magnetic pickup tool worked a treat going to make the new adjusters from steel so if it fails again it will fail safe!
FZR600R '94'
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Bluespot calipers
Wavey front discs
R6 front mastercylnder
R6 lever mountings with short adjustable levers
YZF600R (thundercat) rear adjustable shock
Mild steel chain adjusters
Art can with removable baffle
Carbon fiber chain guard
Glass fiber rear seat-hump
Re: My FZR600R Foxeye Restoration
Gutted for you Doug.
I would'nt have believed a smaller spocket could have done that without seeing it
.
I would'nt have believed a smaller spocket could have done that without seeing it
