Not an FZR, but posting by request...

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makenzie71
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Not an FZR, but posting by request...

Post by makenzie71 »

A while back I ditched the stock wheel and slapped in a 1992 Suzuki GS500E rear wheel.

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I didn't so much like the tire width, though...not enough meat on the ground. Plus, I just wanted a wider rear wheel...and I wanted something that matched the front wheel.

So I built this:

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Widened 1.5" (give or take a few mm...). Trued it up and welded the thing solid...and yeah, I had that gap in the middle filled (my guy did a fantastic job...looks like it was always this way).

I had a YZF600R rear wheel so I based most of my build off of that.

I had a HUGE problem with sprockets...the YZF600R came with 47-tooth sprockets...plus or minus a few...and that just doesn't fly with the GS750. I ended up having to go to the Wera forum and someone happened to notice that WR250F sprockets had similar dimensions....SCORE! I had to take a WR250F sprocket and drill the bolt holes out to 10.5mm and it slipped right on!

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A gentleman on yzf600r.com (nu600rider) hooked me up with a great deal on the carrier above as well as an axle, caliper, caliper carrier, all the spacers, cush, brembo master, brake line...even the brake pedal. In the end I was able to put this all together:

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I should have got a good before pic because I put it all together backwards the first time.

Slipped that bad boy in there...

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...then I had to pull it all back apart because I forgot to put the caps on the end of the swingarm pivot...then again because I forgot to put the bearings in there...argg.

In the end this is what I ended up with:

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My chain is about 2mm off...I'm having a spacer cut for it today...just have to keep my ride time tame until then.

I did have to put some shims behind the upper strut bolts, but they're long enough to be more than accommodating with my shocks. I also had to bend the push rod on my master cylinder a bit to get it to clear my swingarm, also had to shim my muffler out about 1/4". Only real frustrating thing was a brace for the brake caliper. I ended up drilling and pressing a stud through the swingarm main spar and I tweaked a dogbone from an FZR600 to fit...haven't tried it out. I'm going to go beat on the rear brake here in a bit and see how it holds/stops...I'm probably going to have to do something different, but I guess we'll see.
sweekster
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Re: Not an FZR, but posting by request...

Post by sweekster »

Well it's part FZR and YZF so that makes it good and welcomed here. Impressive work on the front an rear end.
Duane...
Bike:
1994 Yamaha FZR 1000 EXUP
Factory Pro Stage 1 Jetting | K&N Filter | Corbin Seat | ProTek Keyless Gas Cap | GSXR Mirrors
My Thread
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2005 Saab 9-7x 5.3i Arc AWD

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THE WIKI IS YOUR FRIEND
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zero9243
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Re: Not an FZR, but posting by request...

Post by zero9243 »

the bigger rear wheel makes it look so much better. Nice work man!
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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ragedigital
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Re: Not an FZR, but posting by request...

Post by ragedigital »

That swingarm looks like a Honda CB swinger...
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makenzie71
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Re: Not an FZR, but posting by request...

Post by makenzie71 »

What CB has a braced swingarm?
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ragedigital
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Re: Not an FZR, but posting by request...

Post by ragedigital »

makenzie71 wrote:What CB has a braced swingarm?
Before the bracing....
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makenzie71
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Re: Not an FZR, but posting by request...

Post by makenzie71 »

Yeah basically everything from the era before alloy swingarms and boxed tubing they were pretty much the same.
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