Zero9243's Rebuild (New Pics 7/18/2011)

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yamaha_george
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Re: Zero9243's Rebuild (New Pics 7/18/2009)

Post by yamaha_george »

zero9243 wrote:I got the head gasket in and powdercoated my cylinder head last night when I was at nate's (in flat black). Mostly everything is ready for the engine to get put back together, its just really hard for me to find time to get down to Nate's house now that school has started again. here's hopin' to have it driveable by november! Just in time to store it......

I am finding how many little things were missing from the bike now that I am putting it back together. Mismatched bolts all over the place, missing washers, rusty this, rusty that, etc.

Next time use egg crates and sticky labels for bolt ,put washers & nuts with is matching bolt.
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zero9243
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Re: Zero9243's Rebuild (New Pics 7/18/2009)

Post by zero9243 »

yamaha_george wrote:
zero9243 wrote:I got the head gasket in and powdercoated my cylinder head last night when I was at nate's (in flat black). Mostly everything is ready for the engine to get put back together, its just really hard for me to find time to get down to Nate's house now that school has started again. here's hopin' to have it driveable by november! Just in time to store it......

I am finding how many little things were missing from the bike now that I am putting it back together. Mismatched bolts all over the place, missing washers, rusty this, rusty that, etc.

Next time use egg crates and sticky labels for bolt ,put washers & nuts with is matching bolt.

It's not that I lost them, its that I never had them. I put all the parts I disassembled in individual plastic baggies that were labeled with what was inside
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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Re: Zero9243's Rebuild (New Pics 7/18/2009)

Post by scarlett »

For those of us not able to spend time in The Lair, HOW'S SHE GOING, DIL DIL?
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zero9243
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Re: Zero9243's Rebuild (New Pics 7/18/2009)

Post by zero9243 »

scarlett wrote:For those of us not able to spend time in The Lair, HOW'S SHE GOING, DIL DIL?
Battling with school and moving stuff to Nate's new shop and being able to get down there on the weekends. I got more hours at my good job so I ended up quitting the shitty weekend one which frees my saturdays up. I've already come to terms that the bike wont be finished until the spring, but all the more time to make her perfection!
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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zero9243
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Re: Zero9243's Rebuild (New Pics 7/18/2009)

Post by zero9243 »

So my bike rebuild didn't fall into oblivion, it just took the backburner as Nate's shop was getting set up. Here are the pics as the bike sits now. Not too much left to do yet.

Also, nate's new lift is so sweet, it was awesome not bending down to work on certain parts of the bike.

Image

Image

Image

I'm getting a real good feeling about this thing getting finished up before the season starts!
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by thatkid »

At one point Dillon was bending over to tighten a bolt and I was like, "Dillon, just raise the bike." BAM, there it was at eye level. That thing is the best 300 I've spent in the shop. Well, besides the climbing wall perhaps.
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zero9243
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by zero9243 »

On a technical note, does anyone know which sensor on our thermostat housing sends the temp to the dash? It looks like there are 2 sensors but in the repair manual they are listed as the thermostat unit and the thermostat switch and that's not too helpful :-D
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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shredex
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by shredex »

Question, What is keeping the bike from rolling off the front?
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zero9243
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by zero9243 »

shredex wrote:Question, What is keeping the bike from rolling off the front?
the pitbull stand in the rear has a pretty high lip where the spool mounts sit so that's keeping it held back
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by Genesis »

looking good
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by bweight »

zero9243 wrote:On a technical note, does anyone know which sensor on our thermostat housing sends the temp to the dash? It looks like there are 2 sensors but in the repair manual they are listed as the thermostat unit and the thermostat switch and that's not too helpful :-D
The thermal Unit should be the one sending the signal to the dash I believe.. It's the smaller of the 2 towards the back of the bike.. I'm not 100% sure, but either way, it's 50/50 :D

The best way to check it is to run a continuity test from one end of it to the other. That'll tell you for sure which one of the 2 it is.

Lookin good btw..
89 FZR 400
Custom Paintjob
600 plastics.
06 - R6 Shock
FZR600 Motor
Polished Frame & Engine Covers

Soon to be:
Broke........

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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by yamaha_george »

95FZR600 wrote:You have plenty of time to get it ready for spring time! Good luck in school that is most important!!
+5K on concentrating on SCHOOL the bike can be done in the rest of your life, unless you wanna be going to college for a 2nd degree at 50 :headscratch:
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by zero9243 »

yamaha_george wrote:
95FZR600 wrote:You have plenty of time to get it ready for spring time! Good luck in school that is most important!!
+5K on concentrating on SCHOOL the bike can be done in the rest of your life, unless you wanna be going to college for a 2nd degree at 50 :headscratch:
Actually, I just graduated in december! Got a degree in Electrical Engineering, now I'm job searching! I still have my college job so I still have income, just looking for something better now.

but that means that I actually have more time for the bike so it's nice.
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




yamaha_george
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by yamaha_george »

zero9243 wrote:
yamaha_george wrote:
95FZR600 wrote:You have plenty of time to get it ready for spring time! Good luck in school that is most important!!
+5K on concentrating on SCHOOL the bike can be done in the rest of your life, unless you wanna be going to college for a 2nd degree at 50 :headscratch:
Actually, I just graduated in december! Got a degree in Electrical Engineering, now I'm job searching! I still have my college job so I still have income, just looking for something better now.

but that means that I actually have more time for the bike so it's nice.
Z,
CONGRATULATIONS on the Degree :banana:
You do realise that now you are degree holder in Electrical engineering you have just VOLUNTEERED to answer everything electrical on FZR 's :udaman
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Re: Zero9243's Rebuild (New Pics 2/14/2010)

Post by zero9243 »

:-D
Upgrades:
  • Barnett Clutch------------------------------------------R6 Blue Dots, Front Master Brake Cylinder+Reservoir
    WP Adjustable Rear Shock----------------------------Vortex 520 Conversion with RK GB520GXW Chain
    V&H Header (4-1)--------------------------------------Swingarm Spool Mounts
    Cobra F1r Exhaust Can--------------------------------R6 Voltage Regulator
    Flo-Commander with Remote-------------------------Custom Airtech Passenger Seat
    Stage 7 Jet kit with Diffuser Caps--------------------Factory Pro Nickel Emulsion Tubes
    Wiseco 630 Kit------------------------------------------Custom Frame Slider Mounts
    Modking Hydraulic Clutch Kit--------------------------Hella Projection Headlight with Xentec HID Kit (H9 Bulb)
    Modking Aluminum Radiator Overflow Bottle--------




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