Search found 24 matches

by aero540t
Thu Jun 23, 2016 12:25 pm
Forum: FZR600
Topic: Replacing clutch, do I need to replace this...
Replies: 4
Views: 3600

Re: Replacing clutch, do I need to replace this...

Well I just got back from the amazing wedding and honeymoon and got to putting the bike back together. I was able to get a used boss in excellent shape from a local guy off eBay actually. Just got it all wrapped up and took it for a ride around for about 15 minutes. The bike feels so much smoother n...
by aero540t
Wed Jun 08, 2016 2:28 pm
Forum: FZR600
Topic: 1996 trys to turn over but can't
Replies: 4
Views: 3522

Re: 1996 doesn't wanna start or even click or anything

Occasionally the switch or button on my right side controls stick or don't work properly. If the bike doesn't do anything when I hit Start I flip the kill switch off and on once or twice and it's fine.
by aero540t
Tue Jun 07, 2016 1:18 pm
Forum: FZR600
Topic: Replacing clutch, do I need to replace this...
Replies: 4
Views: 3600

Re: Replacing clutch, do I need to replace this...

Well I decided not to wait for the special tool to get the boss nut off and pulled out my M18 Fuel impact wrench. I happened to have a 27mm socket already. I took off the lock nut first obviously. The damn thing spun right off without the hammer hitting once. If it was torqued to 70ft/lbs AND I didn...
by aero540t
Sun Jun 05, 2016 11:33 pm
Forum: FZR600
Topic: Replacing clutch, do I need to replace this...
Replies: 4
Views: 3600

Re: Replacing clutch, do I need to replace this...

Yeah, that thing's done. Those divots will catch on the plates, preventing a smooth release. That inner part is the hub or boss; the basket is the outer part with the fingers. The basket is usually the one with the bad wear; I don't think i've seen a hub quite that bad! There are a few items on eBa...
by aero540t
Sat Jun 04, 2016 5:13 pm
Forum: FZR600
Topic: Replacing clutch, do I need to replace this...
Replies: 4
Views: 3600

Replacing clutch, do I need to replace this...

First timer clutch replacement. Pretty simple. Clutch basket looks worn from discs. Do I have to replace? Really trying to save some money(getting married in a week). If I do have to replace, suggestions on where? http://img.photobucket.com/albums/v235/Aero540T/BF048572-4CA7-4766-8C35-D675D0C26187.j...
by aero540t
Mon Jan 18, 2016 2:48 am
Forum: FZR600
Topic: TRICKS TO SEATING AIRBOX ON CARBS?
Replies: 11
Views: 10156

Re: TRICKS TO SEATING AIRBOX ON CARBS?

Hey guys, first post but I've had my 97 600 for about 2 years now and the airbox has been one of the most enjoying little issued with the bike. My method is a heat gun on the rubbers, still attached to the airbox. Heat up and rub a little water + dawn dish soap on the mating surfaces. Bike is on fr...
by aero540t
Sun May 17, 2015 10:44 am
Forum: FZR600
Topic: Installed manual fan switch, no manual fan
Replies: 3
Views: 2217

Re: Installed manual fan switch, no manual fan

Thanks but I'm officially an idiot haha. While in my haste I unplugged a connector while doing the switch because it was in the way. When I finished I forgot to plug that back in. Which plug was it for you ask? The fan. So yeah I plugged it back in and the switch works perfectly. Should have done th...
by aero540t
Sat May 16, 2015 4:01 pm
Forum: FZR600
Topic: Installed manual fan switch, no manual fan
Replies: 3
Views: 2217

Re: Installed manual fan switch, no manual fan

In addition last week my bike overheated idling in the garage while tuning the carbs. Fan never came on so maybe the fan is bad?
by aero540t
Sat May 16, 2015 3:38 pm
Forum: FZR600
Topic: Installed manual fan switch, no manual fan
Replies: 3
Views: 2217

Installed manual fan switch, no manual fan

So I looked over the help topics around here and I'm quite sure I did it correctly. A couple pictures below. I just picked up a random switch at AutoZone, is this the culprit? Where should I start looking? None of my fuses are blown, btw. http://img.photobucket.com/albums/v235/Aero540T/7FEEFDCF-8153...
by aero540t
Sat Mar 15, 2014 5:25 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

Ok so I got that connector in the mail (ordered two in case I screwed it up) and also wired up a new ground straight to the engine block from the negative pin on the VRR. Take a look at the pics and let me know if you have an issue with anything? I started up the bike and I'm now at 13.8V at 3K RPM....
by aero540t
Tue Mar 11, 2014 5:44 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

Thanks Don that's exactly what I was looking for!. I'm going to strip those wires and test them first and rewire up that new connector for the time being and see if that takes care of it. Otherwise I'll keep your other options in mind. I hope the stator I got is correct!
by aero540t
Tue Mar 11, 2014 3:43 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

I also noticed my stator cover never had a gasket. Does it really need one?
by aero540t
Tue Mar 11, 2014 3:27 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

Follow that black cable along, you should come to a 2-pin connector (crank sensor) and 3-pin connector (stator). Check the stator connection for condition, security, combustion (no - really!) and continuity to the VRR on one side and the stator on the other. I had to take the airbox and gas tank ou...
by aero540t
Tue Mar 04, 2014 3:22 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

does this help? http://img.photobucket.com/albums/v235/Aero540T/7E221938-0D63-46F5-895A-DAD602F73D80.jpg Or is the plug higher up on the harness? I can see a plug a little further up but i can't tell if it's from the stator. I was able to get that screw out even though it's stripped badly and I'll r...
by aero540t
Tue Mar 04, 2014 1:19 pm
Forum: FZR600
Topic: Not charging properly
Replies: 18
Views: 6723

Re: Not charging properly

I took the stator cover off and the only thing I notice physically is it's missing a screw on the bracket for the wiring. Looks like a PO has been in here before. Should I be looking to replace the Stator at this point? I checked the impedance on the 3 white wires with the bike off and I got nothing...